# Order to Inspected Part. One System. Zero Paper. When MOs, inspections, and NCRs share one data thread, scrap drops, schedules hold, and audits take days instead of weeks. ## Manufacturing Orders ### From Sales Order to Finished Good - Automatically Stop manually creating production jobs from sales orders. Manufacturing Orders generate directly from confirmed sales, pulling the correct BOM, routing, and raw material requirements without a single copy-paste. Track produced quantities, scrap rates, labor costs, and material consumption in real time as operators log progress from the shop floor. - Auto-generate MOs from sales orders - Track produced quantity vs. planned in real time - Calculate scrap rates and cost per unit automatically - Split or move MOs between work centers - Attribute lot numbers at the production report level ## What Fragmented Manufacturing Actually Costs You When your production data lives in one system, quality in a spreadsheet, and scheduling on a whiteboard, you are not just disorganized. You are bleeding profit through scrap you catch too late, schedules that collapse by noon, and compliance audits that consume entire weeks. - **$12K+** average monthly scrap cost for a mid-size manufacturer running quality checks on paper instead of embedded in the production workflow - **4-6 hrs** time production planners spend daily rebuilding schedules that ignored setup, cleanup, and tool changeover times - **3 weeks** typical time to prepare for an ISO audit when traceability data is scattered across spreadsheets, email, and paper logs - **15-22%** average increase in on-time delivery reported by manufacturers who consolidate production and quality into one system ## Four Modules. Zero Data Gaps. ### Manufacturing Orders Auto-generate production jobs from sales orders with pre-loaded BOMs, routings, and material requirements. Track every unit from raw material to finished good. - Automatic MO generation from sales - Real-time scrap rate tracking - Labor and material cost planning - Lot number attribution per report ### Production Scheduling Drag jobs onto an interactive Gantt timeline that accounts for setup, cleanup, and changeover times. Schedule with brutal realism, not wishful thinking. - Interactive drag-and-drop timeline - Reflow scheduling with filters - Capacity time standards per machine - Over/under performance alerts ### Quality Inspections Embed quality control points directly into your routing. Operators physically cannot skip an inspection step before advancing to the next operation. - Raw material and finished goods inspections - Mandatory QC points at route steps - Automated nonconformance reporting - Certificate of Conformance generation ### Shop Floor Execution Give operators tablet-native job sheets with clock-in, work instructions, and scrap logging. No desktop ERP training required - if they use a phone, they can run this. - Tablet/phone-native job sheets - Digital work instructions per route step - Clock in/out with shift management - Real-time production data capture ## Built for How You Actually Manufacture ### Revenue operations for every manufacturing model #### Plastic Injection Molding Track clamping forces, map molds to compatible presses, monitor cycle times per cavity, and catch ovality defects at the machine - not in the QA lab hours later. #### Extrusion & Compounding Monitor line speeds, scrap regrind percentages, and material yield per batch. Enforce carbon black content checks and resin configurations at the quality control point level. #### Discrete Manufacturing Manage complex multi-step routings with nested sub-assemblies. Track lot and serial traceability through every work center, and generate CoCs for every outbound shipment automatically. #### Job Shop & Make-to-Order Quote accurately with machine-level costing data. Schedule jobs against real capacity with setup and changeover times baked into the timeline. Never underprice a complex job again. ## Key Features, at a Glance Naologic's manufacturing and quality modules cover the full production lifecycle - from engineering and planning through execution, inspection, and compliance. - Auto-Generated MOs - Production Cost Tracking - Lot Traceability - Split and Move Orders ## Your Operators Already Know How to Use It Legacy ERPs force complex desktop interfaces onto the factory floor, so operators default to paper traveler tickets. Naologic's Shopfloor module runs natively on tablets and phones. Operators clock in, see their work instructions with CAD files and safety warnings, log output quantities, and flag defects - all from a device they already know how to hold. No IT training sessions. No six-month adoption curve. ## Engineer Your Factory's Digital Twin Your factory is a physical system governed by real constraints - clamping forces, machine capacities, tool availability, setup times. Naologic lets you define every work center, every tool model, and every routing strategy with engineering-grade precision. ### Work Center Intelligence Define detailed digital profiles for every machine and assembly station. Set exact hourly operating costs, capacity limits, barcode configurations, quality standards, and over/under output thresholds. ### Visual Route Strategy Canvas Design multi-step production processes on an interactive visual canvas. Drag route steps, assign work centers, map input/output parts, attach work instructions, and specify required tooling. ## Catch Defects Before They Destroy Your Margins - Inspect incoming materials before they enter production. - Embed mandatory quality checkpoints directly into routing steps. - Auto-generate NCRs with structured fields for issue identification. - Generate CoCs for outbound shipments. ## Operations That Keep Your Floor Running - **Rework Orders:** Create formal rework orders when parts fail inspection. - **Cycle Counts:** Run perpetual inventory accuracy checks without shutting down the floor. - **Production Transfers:** Formalize the transfer of WIP materials between active MOs. ## Go Live in Days, Not Months Most ERP implementations drag on for 12-18 months. Naologic's manufacturing module is purpose-built with pre-configured workflows, so your team is running production on the system in weeks. 1. **Map Your Factory**: Define your work sites, work centers, tool models, and machine capacities. 2. **Configure Quality Gates**: Embed your quality control points and inspection criteria directly into your routing steps. 3. **Equip Your Floor**: Provide operators with tablets to log output and see work instructions. 4. **Run and Optimize**: See your entire production operation in one dashboard. ## See What Changes When Production and Quality Share One System ### Scrap Caught at the Source Embedded QC points catch defects mid-process, not after 8 hours of value-add work. ### Schedules That Actually Hold Capacity enforcement and tool availability checks eliminate scheduling scrambles. ### Audits in Hours, Not Weeks Bidirectional lot traceability links every finished good to its raw materials in seconds. ### Costing Grounded in Reality Machine-level hourly rates and real scrap data replace outdated estimates.